Aug 9 - Code zero extension

We've rarely flown our code zero as the attachment point was aft of the headstay. Please don't ask how that happened. The sailmaker missed it, and what's worse, I missed it. So, flying the sail meant probable chafe on the halyard as it went across the headstay and we weren't willing to risk it. For a couple of years I've tried to come up with a means to allow the tack and drum of the sail to be attached; most schemes involved the use of a removable stainless pipe, secured thru a captive stainless upside down u-shaped welded flat bar forward and a large bolt aft going down to the deck. Uggh. When we got here to the ZYC, I put forward to the team we worked with (Morgan 0832369564 and his partner Jacques 072 609 5741) my dilemma to see what ideas we collectively could come up with. The chosen solution is an elegant one, in my opinion. We had 1 1/2", sched 40, 316 SS pipe shaped to follow the curve of the bowsprit, which is 2" SS pipe, and extended it forward of the bow pulpit enough to avoid chafe of the sail when hoisted. Down the middle of the pipe going fore and aft was fitted a 7/16" thick 316 SS plate, welded to the 1 1/2" pipe forward, the existing bow pulpit, and also the existing plate top and bottom that our headstay and bobstay attach to. The entire structure weighs less than 8-10 kg, and there are holes drilled which allow the attachment of shackles, etc. The finished unit looks like an extension of the bow pulpit, and polished, appears quite natural. The workmanship is beautiful, it's massively strong, and the code zero will be able to be flown without concern for chafe. A job well done.

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